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RCI
Pro Racing Seat Installation
By Bill Johnston
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When the seams started
separating on the seats in my 92
Samurai JL, I had two choices. I could have the seats reupholstered, or replaced. A few
things had to be considered first though. The Drivers seat leaned back a bit more than
stock (after a few "Air Samurai" flights) which wouldnt be so bad except
that it didnt bend evenly, and I never did like the feel of the stock head rests.
Then the drivers side outside bolster (see photo) gave out
Decision made! |
There
are many different choices out there, both factory transplants and after market seats. I
needed a budget minded alternative while still looking cool! While there are some really
neat seat kits out there that will let you drop in junkyard specials the heat and
sunshine here in El Paso will trash an unprotected seat in a few weeks. The best set of
seats I could find were $200 for the pair (and the upholstery was already thinning), and
that doesnt include the adapter kit
another decision made! |
I have always had to put the drivers seat as far back as it
would go, and my wife had to move it all the way forward (she is only 51") so I
knew I needed to retain the slide. I looked for a set of after market seats that were
inexpensive, could take some abuse, and still look good. Found them at Summit Racing! I
got the RCI Pro black poly buckets. I would still have to make an adapter plate, but a
piece of .25" aluminum took care of that. I have priced these seats at local 4x4
shops and although most have the ABS/poly buckets in stock, none were as low priced. I got
the RCI covers for them also. Combined price was about $75(US) a seat.
-Now, on with the install-
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Assembling the Parts:
2 |
Seats with Covers |
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2 |
Aluminum Plates |
14"x16.5"x.25" |
12 |
3/8"
Bolts |
.75"
long |
8 |
5/16" Bolts with nylock nuts |
1"
long |
Use washers as spacers where needed |
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There is some assembly on the seats themselves. You have to install
two snaps in each seat where the cover snaps on. I got the aluminum adapter plates from a
local metal shop. I just asked for 2 each .25" plates cut to 14" by
16.5". Total cost about $30. I guess I could have gone thinner, but I know it
will take a lot more abuse this way. The 3/8" bolts will attach the seat to the
plate, and the 5/16" bolts will connect the plate to the stock slides. Sounds like a
straight bolt-in, right? Weeeell
not exactly. But Im getting ahead of myself. |
Step 1 - Removal
First, remove the stock seats. On the
passenger side you only have to remove the seat from the rails. Also be careful of the
cable that connects the "recline handle" to the slide rail. This is the
mechanism that allows the seat to slide forward when tilting the seat forward for
passengers to get into/out of the rear seat. You must remove this cable from the slide because you
wont need it with the one piece racing buckets. Leave the rails mounted in the vehicle. The drivers side
rails mount to raised channels in the floor to give you more storage space. It is easier
to put them back together out of the vehicle, so remove the whole rail assembly at this
time.
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Step 2 Measure and Drill
Measure the bolt pattern on the seat bottom and transfer the info to the
plate then drill. The measurement for the plate puts the edge of the plate at the edge of
the slide rails. Makes it look like it was meant to be there, especially if you paint it
black to match. A friend warned me that the bolt pattern under the RCI seats is not
exactly symmetrical. I numbered each seat and plate, measured the patterns and transferred
the info to the plates accordingly. Good thing, because a few of the mounting points were
off by as much as a .25". Had to do some creative "hole shifting" to
accommodate the offset. Just make sure there are at least two holes that line up exactly to
keep everything in check.
*Note: I wanted as much room as I could
get, so I mounted the seats as far to the back of the plate as possible. I gained about
two inches of legroom.
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Step 3 Seat Assembly
If your measurements
are true, then the adapter plate will bolt right up to the seat using the 3/8" bolts,
six bolts per seat. I gave them all a good tug and didnt strip a single one, life is
good. For the Drivers seat I mounted the slides to the plate at this point. One problem
I ran into
A tab on the slide on the drivers side extends
upwards into the area under the seat. I was planning on bolting this flush to the adapter
plate WRONG! Until I find an answer to this, I have swapped the slides (left to
right, right to left). This puts the tab outside of the plate. Later I will use some
1-inch stock to raise the plate above the tab, and then I will swap it back. This will
work for now. Also, on the drivers side the slides are a bit shorter. So I flipped
the rear "adapter plate to slide" bolts upside down so that the bolt head was
facing down. This gives more room for clearance when they pass each other during seat
adjustment (slide).
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Step 4 Seat Installation
The passenger side went in smooth as silk. No problems.
Just drop the whole thing in place above the stock rails. Four bolts and your ready to try
them out. To aid in locating the seat belts, I ran the stock belt down through the belt
hole on the outside edge of the seat and back to the stock mounting position. The
stock belt (the side with the button) that is mounted to the transmission tunnel will not
fit through the other belt hole. This would have given the seat a semi-stock appearance,
like it was meant to be there. But unless there is a safe way to extend this side about 3
inches, it will have to stay outside of the seat.
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For the drivers
side I mounted the plate on the seat as before, but then mounted the slide to the
plate. As I wrote earlier, I swapped the slide rails from left to right. The mounting
points for the front of the rails are different from the rear. So flipping the whole rail
system was a short lived idea. The rails still mount as before, but the guts are to the
outside. When I swap them back later, I will mount the
plate to the slide using a 1-inch spacer (aluminum stock) to clear the slide tab. Again, I
slid the stock belt through the outside edge of the seat. |
Step 5 Test Drive
I found it a little different having to
climb into the seat as opposed to sliding in. Also, the seat puts you about an inch lower,
so the addition of the 1-inch spacer to raise the seat later will bring it back to normal
height. The biggest difference felt so far it grabs your butt when you are in an
off-camber situation. My daughter was a bit frightened when doing the "twisties"
(as she put it) because it felt like she would fall out of the doorway. Now she loves it!
Although the seat is very comfortable I can still feel the hard seat underneath, so I may
add some additional padding until I can swing the cost of the thicker covers. These seats
will do well until I can afford Recarro.
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Last word = COOL
Thanks to the guys (Eddie, Troy) that have shared their experiences
with
me prior to installation, every bit helped.
Bill Johnston |