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Disclaimer: The fabrication, modifications and designs you see on this web site are completed by our readers and submitted to us for publishing. If you duplicate these modifications you do so at your own risk. We do not endorse or make any claims to their safety, performance, On-road or off-road worthiness except as noted in our "Product Reviews". These reviews are on items purchased from or provided by reputable aftermarket suppliers. Please see our legal information page for details. Suzuki, Samurai, Sidekick, Vitara, Grand Vitara, X-90, and the Suzuki "S" Logo are all registered trademarks of American Suzuki Motor Corporation. Geo, Chevy, and Tracker are all registered trademarks of General Motors Corporation. iZook is in no way endorsed by or affiliated with American Suzuki Motor Corporation.


1. Detent Spring 2. Detent Ball 3. 2-4 Shift Rail 4. Interlock Ball 5. Hi-Lo Shift Rail 6. Detent Ball 7. Detent Spring 8. Plug 9. Shifter 10. Material to be removed 11. Support Sleeve 12. 4-2 Shift Fork 14. Hi-Lo Shift Fork 16. Snap Ring	After disassembly, remove material from 2-4 Shift Rail as shown. Notch in Shift Rail should be .936" long. Press Support Sleeve onto shaft and weld it to fork (we recomend heli-arc). Reassemble transfer case but do not install the Interlock Ball (item 4).